Dust control in industrial environments is one of the most important factors affecting the health of employees, the quality of production and increasing the life of equipment. In many factories and workshops, suspended particles from the production process can spread in the work space and in addition to causing pollution, they can also have a negative effect on the performance of the devices. Using an industrial filter bag is a practical and reliable solution for collecting these particles and purifying the polluted air flow.
Poya Sanat operates in the field of designing and manufacturing filter bags from 16 bags to 32 bags in Isfahan and produces dust removal equipment according to project conditions for various industries. This collection designs and prepares the right bag filter by checking the type of pollution, the amount of dust, the volume of air required, the installation space and the way the production line works.
16 bag and 32 bag filter bags are a good option for many small and medium industrial units. These devices can be used in manufacturing workshops, wood industries, stone cutting, casting, materials production, mining industries, plaster and cement factories and other industrial environments.
If you need a reliable device to reduce dust in the workplace and increase the efficiency of the suction system, contact dynamic industry experts now to check the right bag filter capacity for your project.
What is a bug filter?
Filter bag or bag dust collector is a device for separating dust particles from the air flow. In this system, polluted air enters the bag filter chamber by the suction fan. Then the air flow passes over the surface of the filter bags. Solid particles and dust remain on the outer surface of the bags, and the purified air leaves the outlet of the device.
Over time, the dust accumulated on the bags increases. For this reason, the bag filter needs a cleaning system to remove excess dust from the surface of the bags. After these particles are separated, they collect in the bottom funnel of the device and exit the system through a valve or drainage equipment.
The correct operation of the bag filter depends on the design of the body, the quality of the bags, the suction power, the type of cleaning system and the coordination of all the components of the device. Therefore, the production of bag filters should be done by a group that is familiar with the different conditions of production lines and industrial needs.
Application of 16-bag filter bag in different industries
The filter bag of 16 bags is used in many industrial units due to its suitable dimensions and acceptable capacity. This model is suitable for environments that produce moderate amounts of dust and need a compact and effective dust removal system.
Among the applications of the 16-bag filter bag, the following can be mentioned:
- Dust collection in carpentry workshops and wood industries
- Control of particles from stone cutting and wear
- Usage in construction material production lines
- Dust reduction in casting workshops
- Purification of polluted air in mining industries
- Particle collection in animal feed production units
- Usage in different departments of gypsum factories
- Connection to crushing devices, Grinding and grinding
- Dust control resulting from the transfer of raw materials
The amount of polluted air and the type of particles must be checked carefully in making 16 filter bags. Incorrect selection of capacity may cause reduced suction or excessive pressure on the bags. By examining the working conditions of the collection, Poya Sanat suggests the right model for each project.
Making 32 bag filters in Isfahan
The 32-bag filter bag has a higher filtration level than the 16-bag model and is suitable for lines with higher air volume and dust content. This device can be specially designed for a production line to be most compatible with the existing equipment.
In making a 32-bag filter bag, the dimensions of the chamber, the way the bags are arranged, the air inlet path, the outlet of the filtered air, and the type of exhaust system are very important. If the air flow is not evenly distributed between the bags, some bags will wear out sooner and the overall efficiency of the device will decrease.
Poya Sanat pays special attention to the continuous operation of the device in the design of the 32-bag filter bag. The body should be strong enough, the seams should be well sealed and the access to the internal parts should be easy for servicing and changing the bags. Also, the bottom funnel should be designed in such a way that dust does not accumulate in it.
If you are facing an increase in dust, reduced visibility, dirty equipment or environmental pollution in your production line, making a 32-bag filter bag can be a suitable solution to control this problem. To choose the exact capacity and specifications of the device, use the dynamic expert advice of the industry.
The difference between 16-bag and 32-bag filter bags
The main difference between the 16-bag and 32-bag filter bags is in the level of filtration and the capacity to pass air flow. The 16-bag filter bag is usually suitable for workshops and smaller production lines, while the 32-bag model can purify a larger volume of polluted air.
However, the selection of the machine should not be based on the number of bags alone. Factors such as the type of dust, particle size, air temperature, humidity level, working hours of the device, fan power and installation space should also be checked.
In some projects, using a 16-bag filter bag is a better choice due to its smaller dimensions and less space requirement. In other projects, the 32-bag filter bag will perform better due to its higher capacity and the possibility of more air purification.
Dynamic industry experts determine the appropriate capacity by reviewing the project's technical information. This prevents the purchase of inappropriate devices and reduces maintenance costs and energy consumption.
The main components of the industrial filter bag
The filter bag consists of several main parts, whose coordinated operation determines the efficiency of the device. The most important components of the bug filter are:
Bag filter body
The body is the main part of the device and houses the bags, baskets and internal equipment. The body should be made of suitable sheet and have sufficient resistance against vibration, pressure, impact and environmental conditions.
Filtration bags
Bags are responsible for separating dust particles from the air flow. The material of the bag should be chosen according to the temperature, type of material, humidity and chemical characteristics of the dust.
Storage baskets
The baskets are placed inside the bags and prevent them from changing their shape during suction. The quality and design of the baskets has a direct effect on the life of the bags.
Bag cleaning system
The cleaning system is used to remove dust from the surface of the bags. This system should be compatible with the capacity of the bag filter and the type of contamination so that the bags remain clean without damage.
Dust collection funnel
Separated particles are collected in the bottom funnel of the device. The correct design of the funnel and the discharge valve enables easy exit of materials and prevents blockage.
suction fan
The fan creates the required air flow. Choosing the right fan should be done based on the air volume, the required pressure and the length of the channeling path.
The benefits of making custom filter bags by Poya Sanat
Ordering the production of filter bags on a custom basis has significant advantages for industrial units. In ready-made models, the dimensions or capacity of the device may not match the actual needs of the production line; But in custom manufacturing, all parts are designed based on project conditions.
The most important advantages of making a custom filter bag are:
- Complete coordination with the capacity of the production line
- Possibility to choose the right number of bags
- Ability to design the device for limited space
- Possibility to determine the location of air inlet and outlet
- Easy access to change bags
- Reduction of excess pressure on filters
- Increase the life of equipment
- Reduction of dust emission in the environment
- Possibility of coordination with fans and channels Available
- reducing costs due to frequent repairs
Poya Sanat tries to carry out all the design and manufacturing stages of the bag filter according to the actual specifications of the project. The experts of this collection can provide the necessary guidance in choosing the capacity, type of bag, body material and installation method.
Designing and manufacturing stages of filter bags in Isfahan
The process of making a bag filter in Poya Sanat begins with a review of the project's needs. At this stage, information such as the type of industry, raw materials, amount of dust and daily working hours are received.
In the next step, the volume of polluted air and the required capacity are calculated. According to this information, a 16-bag filter bag or a 32-bag filter bag is suggested for the project.
Then the basic map of the device is prepared. In the map, the dimensions of the body, the number of bags, the location of the air inlet, air outlet, discharge funnel, inspection valves and the access route to the internal parts are specified.
After the approval of the technical specifications, the construction operation begins. Sheet cutting, bending, assembly, welding and installation of internal parts are important parts of this stage. Accuracy in welding and sealing the body plays an important role in preventing dust leakage.
At the end, the device is checked for strength, build quality, condition of connections and performance of main components. Then the bag filter will be ready to be sent to the project site.
Sending bug filter from Isfahan to all over the country
In addition to manufacturing bag filters in Isfahan, Puya Sanat has also made it possible to send the device to all over the country. This issue helps factories and industrial units in different cities to get the equipment they need from a specialized collection without needing a local supplier.
According to the dimensions of the filter bag, the method of transportation must be planned in advance. In some projects, the device is sent as a whole, and in other projects, different parts are prepared separately for easier transportation.
Coordination between production, packaging and shipping is very important. Proper packaging prevents damage to the body, bags and sensitive parts during transportation. Also, providing the necessary information about the installation location and project conditions will help to prepare the device better.
If the location of your project is outside of Isfahan, you can share the specifications of the production line and the destination city with Poya Sanat so that the conditions for making and sending the bag filter will be checked.
Important tips for choosing the right bag filter
Before placing an order for making a bag filter, several important factors should be checked. The type of dust is the first influencing factor. Particles of wood, cement, plaster, metal, stone and minerals have different characteristics and need suitable bags.
Air flow temperature is also important. If the gas temperature is high, heat-resistant bags and materials should be used. Humidity and stickiness of dust can also affect the cleaning method and selection of filter fabric.
The volume of contaminated air and the capacity of the fan should be compatible with the number of bags. Choosing a small filter bag for a large production line increases the pressure and reduces the life of the bags. On the other hand, using a very large device can also increase the initial cost and energy consumption.
Installation space, ducting route and dust evacuation method should also be checked before construction. Providing this information to dynamic industry experts makes the final bug filter perform more accurately.
Why Poya Industry is the right choice for making filter bags?
Poya Sanat, focusing on manufacturing industrial equipment, tries to produce products that meet the real needs of customers. Knowing the challenges of production lines, this collection pays attention to the quality of the body, the efficiency of the filtration system, and the ease of maintenance in the process of making filter bags.
Manufacturing filter bags from 16 bags to 32 bags in Isfahan has made it possible to provide suitable equipment for various projects. Also, shipping all over the country has made customers in different cities able to use the services of this collection.
Pre-order consultation, design according to the project conditions, paying attention to technical details and preparing the machine for transportation are important features of cooperation with Puya Sanat.
Ordering the production of filter bags from 16 bags to 32 bags
If you are facing a dust emission problem in your factory or workshop, now is the right time to consider and implement a basic dust extraction system. Puya Sanat is ready to check the specifications of your production line and provide a suitable solution for making filter bags of 16 bags or 32 bags.
To start, prepare information such as type of activity, dust volume, installation location, production line capacity and destination city and share with dynamic industry experts. Examining this information helps to choose more accurately the capacity and better design of the device.
To receive expert advice, inquire about manufacturing conditions and place an order for a bag filter in Isfahan, contact Puya Sanat today.
Dynamic industry; The reliable partner of industries for making filter bags from 16 bags to 32 bags and sending them all over the country.